Soon, scientists hope they will be able to transfer the self-healing effect of human skin to materials. This may be possible in the form of evenly distributed fluid-filled capsules into the electroplated layer of metals, which helps repair the layer in case of damage.
The process for producing electroplated layers with nano-capsules has been developed by researchers from the Fraunhofer Institute for Manufacturing Engineering and Automation IPA in Stuttgart, together with colleagues from Duisburg-Essen University.If the layer is damaged, the pellets at the point of damage burst, the fluid runs out and 'repairs' the scratch.
Until now, these plans have failed due to the size of the capsules. At 10 to 15 micrometers they were too large for the electroplated layer, which is around 20 micrometers thick.
The capsules altered the mechanical properties of the layer.
At only a few hundred nanometers in diameter, the capsules are measured on another scale entirely, compared with previous results.
"The challenge lies in not damaging the capsules when producing the electroplated layer," said Dr. Martin Metzner, Head of Department at IPA.
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The researchers therefore had to find a compatible material for the capsule casing depending on the electrolytes used.
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If there is a temporary shortage of lubricant, part of the bearing's coating is lost, the capsules at the top of the layer burst and release lubricant.
The bearing is not therefore damaged if it temporarily runs dry.
The researchers have produced the first copper, nickel and zinc coatings with the new capsules, although surface coverage does not extend beyond the centimeter scale.
Experts estimate that it will be another one and a half to two years before whole components can be coated.
Source-ANI